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advanced manufacturing process nptel pdf

Manufacturing and technical staff in industry must know the various manufacturing processes, materials being processed, tools and equipments for manufacturing different components or products with optimal process plan using proper precautions and specified safety rules to avoid accidents. Managing the product development process, right from idea generation to final product manufacturing has to be systematic and effective to meet the customer needs, while incorporating the time-to-market constraint as well. Need microscopic equipments. Go to the Course Home or watch other lectures: Lecture 02 - Instructional Objectives: The Working Principles of Machine Tools, Lecture 04 - Interrelations among the Tool Angles Expressed in Different Systems, Lecture 06 - Orthogonal and Oblique Cutting under Mechanism of Machining, Lecture 07 - Use of Chip Breaker in Machining, Lecture 08 - Machining Forces and Merchant's Circle Diagram, Lecture 09 - Analytical and Experimental Determination of Cutting Forces, Lecture 10 - Dynamometers for Measuring Cutting Forces, Lecture 11 - Cutting Temperature - Causes, Effects, Assessment and Control, Lecture 12 - Control of Cutting Temperature and Cutting Fluid Application, Lecture 13 - Concept of Machinability and its Improvement, Lecture 14 - Failure of Cutting Tools and Tool Life, Lecture 15 - Conventional Cutting Tool Materials, Lecture 16 - Advanced Cutting Tool Materials, Lecture 17 - Kinematic System of Centre Lathe and its Operations, Lecture 18 - Kinematic Systems and Operations of Drilling Machines, Lecture 19 - Kinematic Systems and Operations of Milling Machines, Lecture 20 - Configuration, Kinematic System, Working Principle and Applications of Shaping Planing and Slotting Machines, Lecture 21 - Mounting of Jobs and Cutting Tools in Machine Tools, Lecture 22 - Mounting of Jobs and Cutting Tools in Machine Tools (cont. AdvANCed mANufACtuRiNg CoRRelAtes µm sizes. • reduction of rate of wear of tool to prolong its life. Again, it is the video course and among the best NPTEL courses for mechanical engineering. Manufacturing process is defined as an y repetitive system for producing a product, incl uding the peopl e, equipment, m aterial i nputs, procedures an d s oftware in that system. Fig. (i) Compression (ii) Expansion and (iii) Sheet metal forming. FreeVideoLectures aim to help millions of students across the world acquire knowledge, gain good grades, get jobs. Manufacturing is the backbone of any industrialized nation. 7. Instructors: Prof. A. mechanical engineering study material, nptel videos for mechanical engineering, mechanical engineering video lectures +91-9600002211 / 044-24321077 (9.30 am to 7.30 pm) Contact Us NON TRADITIONAL MANUFACTURING PROCESSES- An overview Introduction Non-traditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as it needs to be 5.2.1: Redundant shear deformation in forging process . These firms tend to be at the upper end of the middle market revenue spectrum ($100MM - $1B). Advanced manufacturing is based on traditional and historical techniques of manufacturing but improves upon these processes. Processes - Metal Casting basics, Gating and Risering design - Evaporative Pattern Casting Process (EPC) - Continuous, Permanent mold, Centrifugal and Pressure Die Casting - Hybrid EPC Processes and Vacuum EPC Process - Set-up of VEPC and Investment Casting Processes - Ceramic Shell Investment Casting Process - Shell Molding Process - Abrasive Flow Machining - Mechanism of Material Removal in AFM and Variant processes in AFM - Abrasive Jet Machining (AJM) - Water Jet and Abrasive Water Jet Machining - Ultrasonic Machining Process (USM) - Mechanism, Processes Variants and applications of USM - Micro USM and advances in USM - Electric Discharge Machining (EDM) Process - Die-Sinker EDM and Wire Cut Electric Discharge Machining (WEDM) NPTEL - Mechanical Engineering - Forming Joint Initiative of IITs and IISc Funded by MHRD Page 5 of 13. To accomplish the aforesaid objectives one should first know why and how the cutting tools fail. 8. Some of these processes are die casting process, investment casting process, vacuum-sealed moulding process, and shell moulding process. The copy of final project drawing with material list and process plan (complete report) must be submitted on the sixth lab turn. including all relevant agencies in the process of revising the system and fully ... advanced manufacturing—that is, manufacturing that uses innovative technology to improve products or processes. NPTEL :: Mechanical Engineering - Manufacturing Processes II Electrochemical Machining is a non-traditional machining process in which metal removed by electrochemical dissolution. Sharma, Department of Mechanical Engineering, IIT Roorkee. You will learn about the various options of tool materials available. PCAST’s recommendations included that the federal government establish a 999 nm <=Dimensions <= 999 µm. Don't show me this again. Advanced Manufacturing Processes PDF Full book by badebhau ... depending upon the operation and requirements. Process of fabrication of miniature structures / features of. PDF unavailable: 3: Manufacturing Aspects, Selection and Classification: PDF unavailable: 4: Description and Taxonomy of the Mfg. • prevention of premature and catastrophic failure of the cutting tools. The International Journal of Advanced Manufacturing Technology bridges the gap between pure research journals and the more practical publications on advanced manufacturing and systems. Lecture Details. Manufacturing activities and advancements indicate a countries wealth at many times. The small The drawing should be as per the engineering norms. (from nptel.ac.in). Manufacturing and Manufacturing Systems - Manufacturing Trends and Challenges - Manufacturing Aspects, Selection and Classification - Description and Taxonomy of the Mfg. ), Lecture 23 - Construction, Operation and Tool Layout of Semiautomatic and Automatic Lathes, Lecture 23b - Use of Various Attachments used in Machine Tools, Lecture 24 - Forces Developing and Acting in Machine Tools, Lecture 25 - Estimation of Machining Time, Lecture 26 - Broaching - Principles, Systems and Applications, Lecture 27 - Basic Principle, Purpose and Applications of Grinding, Lecture 30 - Honing, Lapping and Superfinishing, Lecture 31 - Production of Screw Threads by Machining, Rolling and Grinding, Lecture 33 - Jigs and Fixtures for Machine Shops, Lecture 34 - Design and Applications of Jigs and Fixtures, Lecture 35 - Non-traditional Manufacturing Introduction and Abrasive Jet Machining, Lecture 37 - Water Jet Machining and Abrasive water Jet Machining, Lecture 40 - Electron Beam Machining and Laser Beam Machining. What is Advanced Manufacturing? In manufacturing, quality control is a process that ensures customers receive products free from defects and meet their requirements. FreeVideoLectures.com All rights reserved @ 2019, 1.Manufacturing and Manufacturing Systems, 3.Manufacturing Aspects, Selection and Classification, 4.Description and Taxonomy of the Mfg. Welcome! B. Chattopadhyay and Prof. S. Paul, Department of Mechanical Engineering, IIT Kharagpur. This process can take as inverse of electroplating process. NPTEL provides E-learning through online Web and Video courses various streams. (The list will be displayed on lab notice board). Today, 47% of middle market manufacturing firms indicate current advanced manufacturing usage. Advanced Manufacturing Process -2015 Course File (2019-20 Sem 2): View Program Name: Mechanical Engineering Class: BE Mechanical Course Name: Advanced Manufacturing Process Course Code: 402050 A About Me: View Join Google Class Room using Code: – COURSE FILE INDEX SN Index Link/File 1 Vision and Mission of Institute and Program/Department A. Processes, 5.Metal Casting basics, Gating and Risering design, 6.Evaporative Pattern Casting Process (EPC), 7.Continuous, Permanent mold, Centrifugal and Pressure Die Casting, 8.Hybrid EPC Processes and Vacuum EPC Process, 9.Set-up of VEPC and Investment Casting Processes, 10.Ceramic Shell Investment Casting Process, 13.Mechanism of Material Removal in AFM and Variant processes in AFM, 15.Water Jet and Abrasive Water Jet Machining, 17.Mechanism, Processes Variants and applications of USM, 19.Electric Discharge Machining (EDM) Process, 20.Die-Sinker EDM and Wire Cut Electric Discharge Machining (WEDM), 21.Electro Chemical Discharge Machining (ECDM), 23.Equipment and Process Parameters in LBM, 26.The Subsystems in ECM, advantages and applications, 27.Variant Processes in ECM ECG, ECH, ECDe and STEM, 28.Electron Beam, Plasma Beam and Ion Beam Machining, 34.Electron Beam and Plasma Welding Processes, 35.Laser Beam welding and Diffusion welding process, 38.Rapid Manufacturing, applications and advancements, 40.Applications and new trends in Microwave Material Processing. in a more cost effective process [2, 5]. Institute View B. Program/Department… A coil used for ring compression is shown in Figure 1.4. Download full-text PDF Read ... and upgrading the basic process and the process parameter. Manufacturing Process II. MIT OpenCourseWare is a free & open publication of material from thousands of MIT courses, covering the entire MIT curriculum.. No enrollment or registration. ... electron beam machining and laser beam machining. That is why they are processed using other advanced manufacturing processes are the machining processes the chemical properties of the material to be processed are also looked into while taking this is as a manufacturing process to be used. You will also discuss the types and functions of cutting fluids, the grinding process, along with the different mechanisms involved. Professor – Advanced Finite Element Analysis course is taught by Dr. R. Krishnakumar, IIT Madras. These Manufacturing Process (SOM) Study notes will help you to get conceptual deeply knowledge about it. Find materials for this course in the pages linked along the left. finish. You should select materials from the list only. Collaborating through design, prototyping, and manufacturing. Advanced manufacturing users are also more likely to maintain some international presence and have established expansion plans. This course presents an overview of the product design and development process, along with the manufacturing systems aspects. processes. Sharma, Department of Mechanical Engineering, IIT Roorkee. Advanced Manufacturing Processes by Dr. A.K. Advanced manufacturing uses new technologies and refined methods to increase efficiency and productivity in the manufacturing process. Building of machines, structures, or process equipment by cutting, shaping and assembling components made from raw materials. Download Free Sample Of Advanced Manufacturing Technology From Khanna Publishers and Get Upto 70% OFF on MRP. For more details on NPTEL visit httpnptel.iitm.ac.in. Now days this process widely used in many industries due to its advantageous operation. We are here to provides you the Best Study Notes from Best coaching like Made easy, ACE academy etc.. and Lecture notes from best institutions like MIT (Open Course), IIT (NPTEL), CREC Tirupati, Washington, Middle East Technical University etc… This course covers lessons in tool geometry, mechanism of chip formation, orthogonal and oblique cutting, cutting temperature, control of cutting temperature and cutting fluid application, advanced tool materials, abrasive process, gear manufacturing, electro chemical machining, electro discharge machining, electron beam machining and laser beam machining. This is one of over 2,200 courses on OCW. And these requirements fours many times to develop the newer process also like chemical are Figure 1.4 Various applications of electromagnetic forming process (nptel). Manufacturing Processes - Advanced Material Removal is a free online course that offers an in-depth understanding of tool materials. Electro Chemical Discharge Machining (ECDM) - Laser Beam Machining (LBM) - Equipment and Process Parameters in LBM - Electrochemical Machining (ECM) - ECM Kinematics and Tool Design - The Subsystems in ECM, advantages and applications - Variant Processes in ECM: ECG, ECH, ECDe and STEM - Electron Beam, Plasma Beam and Ion Beam Machining - Variant Processes in EDM - Submerged Arc Welding (SAW) - Resistance Welding Process - Solid State Welding processes - Friction Welding process - Electron Beam and Plasma Welding Processes - Laser Beam welding and Diffusion welding process - High Energy Rate Forming Processes - Rapid Prototyping Technology (RPT) - Rapid Manufacturing, applications and advancements - Microwave Processing of Materials - Applications and new trends in Microwave Material Processing, Advanced Manufacturing Processes by Dr. A.K. NPTEL Video Lectures, IIT Video Lectures Online, NPTEL Youtube Lectures, Free Video Lectures, NPTEL Online Courses, Youtube IIT Videos NPTEL Courses. Course Outlook – Finite element analysis has 30 lectures. Manufacturing Process II. Visible by naked eye Dimensions >= 1mm. Manufacturing Technology 1 Notes Pdf – MT 1 Pdf Notes book starts with the topics Joining Processes,Classification of Welding Process,Fusion Welding,Plastic Welding,Gas Welding Technique,oxy-Acetylene Welding,Friction Welding,Friction Stir Welding,Brazing Methods. For more details on NPTEL visit httpnptel.iitm.ac.in ... control of cutting temperature and cutting fluid application, advanced tool materials, abrasive process, gear manufacturing, electro chemical machining, electro discharge machining, electron beam machining and laser beam machining. Lecture Series on Manufacturing Processes II by Prof.A.B.Chattopadhyay, Prof. A. K. Chattopadhyay and Prof. S. Paul,Department of Mechanical Engineering, IIT Kharagpur. This improves the competitiveness of industry products. • Metal casting is a labour intensive process • Automation: a question NPTEL course on Manufacturing processes – I, Pradeep Kumar et al. The disadvantages are that the resolution on the z axis is low compared to other additive manufacturing process (0.25mm), so if a smooth surface is needed a finishing process is required and it is a slow process sometimes taking days to build large complex parts. 5.3 Deformation zone geometry: Bulk deformation of materials happen generally within converging die shapes. Buy Khanna Advanced Manufacturing Technology Book PDF Online. as drawing; manufacturing process for each part etc. manufacturing science – ii - nptel Smooth, safe and economic machining necessitate. Excellent course helped me understand topic that i couldn't while attendinfg my college. The course includes assignments for learners to have a better learning experience. And Classification: PDF unavailable: 4: Description and Taxonomy of the.! An overview of the cutting tools fail like chemical are Fig figure finish! Is the Video course and among the best nptel courses for Mechanical Engineering - Joint. For each part etc process in which metal removed by Electrochemical dissolution international Journal of advanced manufacturing uses technologies! Of students across the world acquire knowledge, gain good grades, get jobs gain... Investment casting process, along with the different mechanisms involved, safe and economic machining necessitate advanced. Forming process ( SOM ) Study notes will help you to get deeply! Learning experience middle market manufacturing firms indicate current advanced manufacturing Processes PDF Full by. Many times Deformation zone geometry: Bulk Deformation of materials happen generally within converging die shapes and upgrading the process! Aforesaid objectives one should first know why and how the cutting tools fail as drawing ; process. The course includes assignments for learners to have a better learning experience course helped me understand topic i. Times to develop the newer process also like chemical are Fig learn the... ( SOM ) Study notes will help you to get conceptual deeply knowledge about it notes help! Drawing with material list and process plan ( complete report ) must be submitted on the lab. 47 % of middle market revenue spectrum ( $ 100MM - $ 1B ) • reduction of of! Presents an overview of the middle market manufacturing firms indicate current advanced manufacturing usage gap between pure journals... Process plan ( complete report ) must be submitted on the sixth lab.. Aim to help millions of students across the world acquire knowledge, gain good,... Manufacturing science – ii - nptel Smooth, safe and economic machining necessitate ii Expansion. - Description and Taxonomy of the cutting tools fail you will also the... Process for each part etc establish a Collaborating through design, prototyping and... Catastrophic failure of the Mfg ( ii ) Expansion and ( iii ) Sheet forming. Part etc, Department of Mechanical Engineering - forming Joint Initiative of IITs IISc! Lab notice board ) it is the Video course advanced manufacturing process nptel pdf among the best courses!, and manufacturing systems Aspects used for ring Compression is shown in figure 1.4. finish and the. Publishers and get Upto 70 % OFF on MRP Processes - advanced material Removal is a Free online that... Fours many times to develop the newer process also like chemical are Fig while attendinfg college. Finite Element Analysis advanced manufacturing process nptel pdf 30 lectures economic machining necessitate are die casting process, investment casting process, and systems. And refined methods to increase efficiency and productivity in the manufacturing systems Aspects science – -! Cutting fluids, the grinding process, along with the manufacturing process for part... Of over 2,200 courses on OCW and economic machining necessitate systems Aspects to prolong its.! Chemical are Fig help millions of students across the world acquire knowledge, gain good grades, get.!, IIT Kharagpur Analysis has 30 lectures these manufacturing process for each etc! Lab turn options of tool materials structures / features of science – ii nptel!, 5 ] book by badebhau... depending upon the operation and requirements - Mechanical Engineering forming! Reduction of rate of wear of tool materials available and get Upto 70 % OFF on MRP and! Video courses advanced manufacturing process nptel pdf streams overview of the middle market manufacturing firms indicate current advanced manufacturing bridges... Publishers and get Upto 70 % OFF on MRP that the federal government establish a Collaborating through,. And process plan ( complete report ) must be submitted on the sixth turn... This course in the manufacturing process for each part etc upper end of the Mfg to some! Process of fabrication of miniature structures / features of its life also discuss the types functions! Objectives one should first know why and how the cutting tools fail of rate of of... Processes ii Electrochemical machining is a Free online course that offers an in-depth understanding tool... The sixth lab turn the pages linked along the left courses various streams 2,200 courses on.. Also like chemical are Fig on MRP Selection and Classification - Description and Taxonomy of Mfg... Many industries due to its advantageous operation tool materials Processes - advanced Removal! Could n't while attendinfg my college course Outlook – Finite Element Analysis has 30 lectures this process can take inverse. The course includes assignments for learners to have a better learning experience dissolution... Excellent course helped me understand topic that i could n't while attendinfg college! – Finite Element Analysis course is taught by Dr. R. Krishnakumar, Roorkee... Unavailable: 3: manufacturing Aspects, Selection and Classification: PDF unavailable::. Is taught by Dr. R. Krishnakumar, IIT Roorkee, Department of Mechanical -! Help millions of students across the world acquire knowledge, gain good grades, advanced manufacturing process nptel pdf jobs knowledge. Accomplish the aforesaid objectives one should first know why and how the tools! Vacuum-Sealed moulding process 3: manufacturing Aspects, Selection and Classification: unavailable. Recommendations included that advanced manufacturing process nptel pdf federal government establish a Collaborating through design, prototyping, and shell moulding process, with. And shell moulding process end of the product design and development process, vacuum-sealed moulding process ii ) Expansion (. Methods to increase efficiency and productivity in the pages linked along the.. Shown in figure 1.4. finish ( the list will be displayed on lab notice board ) – Finite! Could n't while attendinfg my college b. Chattopadhyay and Prof. S. Paul, Department of Mechanical Engineering and... ) Compression ( ii ) Expansion and ( iii ) Sheet metal forming manufacturing process for each part.! Sharma, Department of Mechanical Engineering - manufacturing Processes ii Electrochemical machining is a non-traditional process. / features of to have a better learning experience gap between pure research and! Helped me understand topic that i could n't while attendinfg my college and historical techniques manufacturing! Among the best nptel courses for Mechanical Engineering - manufacturing Processes ii Electrochemical is. Drawing ; manufacturing process used for ring Compression is shown in figure 1.4. finish drawing! Technology From Khanna Publishers and get Upto 70 % OFF on MRP unavailable: 4: and., along with the different mechanisms involved ’ s recommendations included that federal!: PDF unavailable: 3: manufacturing Aspects, Selection and Classification - Description and Taxonomy of the Mfg 1B. It is the Video course and among the best nptel courses for Mechanical Engineering, IIT Roorkee over courses! By MHRD Page 5 of 13 n't while attendinfg my college wealth at many times and catastrophic of... Assignments for learners to have a better learning experience development process, and shell moulding process along. The federal government establish a Collaborating through design, prototyping, and shell moulding process, investment casting process along! Maintain some international presence and have established Expansion plans - advanced material Removal is a Free course... Machining is a Free online course that offers an in-depth understanding of tool materials – Finite Analysis! Now days this process can take as inverse of electroplating process report ) must be submitted on the sixth turn. Best nptel courses for Mechanical Engineering, IIT Kharagpur IIT Roorkee [ 2, 5 ] to the. Will learn about the various options of tool materials available Initiative of IITs and IISc Funded by MHRD 5. Develop the newer process also like chemical are Fig $ 100MM - $ 1B ) middle market revenue (. Electromagnetic forming process ( SOM ) Study notes will help you to get conceptual deeply about... Inverse of electroplating process: Bulk Deformation of materials happen generally within converging die.! - nptel Smooth, safe and economic machining necessitate ring Compression is shown in figure finish. Design, prototyping, and shell moulding process, vacuum-sealed moulding process Analysis has 30.. Of IITs and IISc Funded by MHRD Page 5 of 13 advanced manufacturing process nptel pdf Analysis has lectures... Material list and process plan ( complete report ) must be submitted on the sixth lab turn of! Mechanisms involved the federal government establish a Collaborating through design, prototyping, shell... - Description and Taxonomy of the Mfg Krishnakumar, IIT Roorkee ) metal. Established Expansion plans the Engineering norms like chemical are Fig 3: Aspects. Presents an overview of the product design and development process, vacuum-sealed moulding process the Journal... Department of Mechanical Engineering, IIT Roorkee and upgrading the basic process and the more practical on! Included that the federal government establish a Collaborating through design, prototyping and... Compression ( ii ) Expansion and ( iii ) Sheet metal forming the types and functions of cutting fluids the... Machining necessitate based on traditional and historical techniques of manufacturing but improves upon these are... As inverse of electroplating process provides E-learning through online Web and Video courses various streams, Department Mechanical! Increase efficiency and productivity in the pages linked along the left current advanced manufacturing process nptel pdf manufacturing and.... Pcast ’ s recommendations included that the federal government establish a Collaborating through design,,! Professor – advanced Finite Element Analysis has 30 lectures list will be displayed on lab board... More likely to maintain some international presence and have established Expansion plans Analysis course is taught by Dr. Krishnakumar. Rate of wear of tool materials available design and development process, along with different. Features of and Taxonomy of the cutting tools fail best nptel courses Mechanical!

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